Investment Castings for Aviation
Most Trusted Precision Parts For Flight Systems
When your parts are used in aircraft systems, there’s no room for error. You need castings that meet the exact material, size, and traceability standards. As an established Indian foundry with aerospace-focused capabilities, TurboCast gives you that confidence.
With in-house tooling, advanced manufacturing units, CNC machining, and faster logistics, we help you source investment castings for aviation that meet both performance and compliance expectations.
Valued Customers
Aerospace
Commercial
Approval / Accreditation
Trusted Investment Castings Exporter In India
Investment casting is a popular method used in aviation manufacturing. The process creates turbine blades, engine parts, and other precision components that are intricate. Also its ability to work with advanced materials, such as titanium, makes it a perfect fit for this high-performance industry.
Here are the benefits of the investment casting method for aviation manufacturing:
- Delivers net or near-net shapes with tight dimensional control and a superior surface finish.
- Enables design consolidation for complex aerospace components.
- Ideal for aviation applications due to its ability to produce lightweight yet strong parts.
- Maintains required strength and fatigue life for critical components.
- Reduces machining time and simplifies assemblies.
- Offers a balance between performance and cost.
Aviation Components We Cast For You
You get parts designed to meet the demands of flight, such as those that withstand thermal stress, are fatigue-critical, and are safety-regulated. Each part is cast and often delivered fully machined and ready for integration into your assemblies.
Here are the aviation components we cast:
| Category | Components |
| Engine & Hot-Section Parts | Casings, Turbine housings, guide vanes |
| Rotating Components | Impellers, turbine wheels, compressor parts |
| Hydraulic & Fuel System Bodies | Manifolds, valve housings, and pump components |
| Landing & Airframe Hardware | Links, brackets, structural fittings |
| Control & Auxiliary Parts | Actuator housings, fittings, and precision brackets |
Materials & Alloys You Can Choose From
You’ll work with aerospace-appropriate alloys that match temperature strength, corrosion, and other requirements. All feedstock is sourced from certified mills and verified with spectrochemical analysis and material traceability before casting.
Check out the broad portfolio of alloys we handle:
| Raw Material | Grades | Advantage |
| Nickel Superalloys & High-Temperature Grades | Inconel family, CW grades | Withstand extreme heat and stress in aerospace and turbine components |
| Stainless Steels | 1.4408, 1.4581, CF3M | Corrosion resistance and durability for precision parts |
| Precipitation-Hardening Steels | 15-5 PH, 17-4 PH | High strength and toughness after heat treatment |
| Duplex & Super Duplex Steels | CD4MCuN, Gr.4A–6A | Excellent resistance to corrosion and fatigue |
| Cobalt Alloys | Stellite series | Outstanding wear and temperature resistance |
| Aluminum Alloys | A356, A357 | Lightweight with good mechanical strength for weight-sensitive parts |
Our Technical Capabilities That Support Your Design
We back your design decisions with the capabilities you can rely on, having two advanced production units equipped with all the modern tools required to deliver high-performing casting parts.
Check out our manufacturing abilities and plan your procurement with predictable lead times:
Size Range
25 × 10 × 5 mm up to 600 × 300 × 200 mm
Weight Range
50 g to 60 kg (steel); 15 g to 15 kg (aluminum)
Wall Thickness Minima
~2.0 mm (steel); ~1.5 mm (aluminum)
Surface Finish
As-cast Ra typically 2.4–6.3 µm; machined down to Ra 0.4–0.6 µm
Dimensional Accuracy
Achievable tolerances CT4–CT7 (or ± values for critical small features)
Machining & Finishing
Advanced In-house CNC turning & milling, VMCs, and precision turn-mill centers.
Rapid Prototyping & Tooling
In-house tool manufacturing, wax patterning, and quick-turn tooling for validation runs
Simulation & Dfm
Casting solidification simulation and engineering DfM (Design for manufacturability) reviews to reduce risk and cost.
How Do We Ensure Quality Control?
TurboCast builds quality into the process and documents it at every stage:
Certifications
EN9100, ISO 9001:2015, NADCAP (NDT & Welding). Commercial approvals: PED & AD 2000. (Nadcap Heat Treatment / Radiography in process.)
NDT & Testing
Dye penetrant (NADCAP), magnetic particle inspection (outsourced Nadcap where needed), computed radiography (from 2023), ultrasonic and radiographic testing, and hydrostatic testing up to 10,000 PSI.
Metallurgical Checks
Spectro analysis, microstructure, grain size, hardness & tensile testing.
Dimensional Control
CMM (Carl Zeiss 700 × 1000 × 600), contour measuring, roughness testing (Carl Zeiss).
Full Traceability
Batch-wise paperwork, heat numbers, inspection reports, and digital records are provided with every shipment.
Need Aviation Casting Parts From Us? Here’s The Process
Submit RFQs / CAD
Submit drawings, materials, quantity, and required inspection specs
Engineering Review & Dfm
Get expert guidance on material, gating, and tolerance optimization
Quotation & Tooling
Get details of clear pricing, tooling schedule, and prototype plan
Prototype & Inspection
Sample approval, testing, and sign-off
Production & Batch Verification
Complete process control and documented inspections.
Packaging & Export
Compliant packing, customs paperwork, and USA warehouse options for local distribution.
Turbocast: A Trusted Investment Casting Foundry
- Founded in 2015, India’s indigenous precision investment casting foundry.
- Two production units (Aerospace Division & Commercial Division/Turbo2 Cast) with dedicated processes.
- Registered TurboCast USA Inc. with a U.S. warehouse to support global clients.
- Applications for NADCAP Heat Treatment and Radiography testing are in progress/planned.
- Installed/expandable capacity up to 30 MT/month and present production variable as per order mix.
- Prototype lead times: 4–6 weeks. Production batch dispatch: 3–5 weeks (dependent on complexity & volume).
Why Choose Us For Aviation Castings?
- Aerospace-grade process control and export-ready compliance.
- In-house tooling, machining, and inspection for single-source responsibility.
- Proven material expertise across 50+ alloys.
- Predictable lead times and support for global as well as pan-India supply chains.
- Detailed traceability and documentation for audits and qualification